MRP Production Check BoM Alignment

This module checks that a Manufacturing Order’s components, by-products, and operations are consistent with its current Bill of Materials.

Seven alignment checks are performed:

• Components — the set of BoM lines linked to the MO’s raw moves matches the BoM exactly (no added or removed lines).
• Operations — the set of operations in the MO’s work orders matches the BoM’s operation list exactly.
• Component quantities — each raw move’s demand quantity matches the BoM line quantity scaled to the MO production quantity.
• Consumed in Operation — each raw move’s operation (recorded on the move when the MO was created) matches the current “Consumed in Operation” defined on its BoM line.
• By-products — the set of BoM by-products linked to the MO’s finished moves matches the BoM exactly (no added or removed by-products).
• By-product quantities — each by-product move’s demand quantity matches the BoM by-product quantity scaled to the MO production quantity.
• Produced in Operation — each by-product move’s operation matches the current “Produced in Operation” defined on its BoM by-product.

When a misalignment is detected:

• A warning banner is shown at the top of the Manufacturing Order form for any MO that is not yet done or cancelled.
• When confirming a misaligned MO, a dialog is shown giving the user the choice to fix it, go back or confirm it anyway.

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